Hollow Fiber Membrane Spinning Machine
A Lab Scale Hollow Fiber Spinning Machine
Catalogue: Hollow Fiber Membrane Spinning Machine
For hemodialysis membrane and gas separation membrane manufacturing
Gas separation membrane
Hemodialysis membrane
Gas filter separator
Hemodialyzer
Hollow Fiber Membrane Spinning Machine - Workstations
Total 15 workstations: Solvent tank, Core liquid tank, DOPE tank A/B, Spinning machine (Control system), Coagulation bath, Washing bath 1, Washing bath2, Washing bath 3, Washing bath 4, Washing bath 5, Drying bath 1, Drying bath 2, Drying bath 3, Winding system
Hollow Fiber Membrane Spinning Machine - Dimension
Hollow Fiber Membrane Spinning Machine - Specification
Materials Area
Solvent solution tank:
1. Volume 200 Liter
2. For spinnerets washing
Core liquid tank:
1. Volume 200 Liter
2. Continuously forming the hollow core
DOPE tank A/B:
One tank for spinning, one tank in preparation,
Exchangeable without stop the line.
Hollow fiber spinning machine (Control system)
1. HMI screen
2. All spinning setting
3. Easy to control temperature, relative humidity,
spinning speed, etc.
Coagulation bath
1. Heating cycle function
2. Temperature range 0-100°C
3. Air-gap distance: 200-500mm
4. Real-time DMAC concentration monitoring
5. Smart auto adjust overflow in washing bath,
according to the DMAC concentration
6. Relative humidity: 0 - 100%
Hollow fiber spinneret
1. Head size: 11*9.1mm
2. Needle size: lD 200um, OD 400nm
3. Material: 304 stainless steel 9.1mm
4. Shape: round
5. Application: Hemodialysis membrane
Gas separation membrane
Washing bath
1. Heating cycle and auxiliary heating function
2. Temperature range 0-100°C
3. Each washing bath has same temperature
Drying bath
1. Temperature range 0-100°C
2. Anti-static function
Winding system
1. Speed adjustable
2. 6 or 8 spoke wheel design
Hollow Fiber Membrane Spinning Machine - Installation Cases
Installation Requirement
1 ) Ambient temperature: 18~28°C;
2) Ambient relative humidity: 45~65%;
3) Washing liquid: reverse osmosis water, water consumption 100-200L/H;
4) Drainage interface;
5) Exhaust interface;
6) Altitude <1000 meters, if exceeded, please inform in advance;
7) Compressed gas: compressed air 6kgf (or nitrogen);
8) Ground wire;
9) Ground requirements: The foundation is porcelain leveling or terrazzo floor, flatness ±5mm/m2, load capacity 200kg/m2
Parameters
Spinnerets: 32-head
Spinning speed: 25 m/min
Capacity: Annual output can reach 100,000 bundles
Power: 120KW
Operators: Only 1-2 operators are required
Equipment material: Made of high-quality SUS304 stainless steel, it has excellent corrosion resistance and wear resistance, ensuring long-term stable operation of the equipment and extending its service life.
Waste gas treatment
During the drying process, a large amount of waste gas will be generated. In order to ensure that these waste gases will not cause harm to the environment and human health, customers must treat them. To ensure that the final waste gas emissions meet national and local environmental emission standards and reduce pollution to the atmospheric environment.
Wastewater treatment
During the washing process, 100-200L/H of wastewater will be generated. In order to ensure that these wastewater will not cause harm to the environment, customers must treat them. To ensure that the final wastewater emissions meet national and local environmental emission standards and reduce pollution to the environment.
Maintenance
Regular cleaning
The water tank and drying box need to be cleaned thoroughly regularly to prevent blockage and contamination caused by the accumulation of impurities. It is recommended to perform a comprehensive cleaning at least once a month, using special cleaning agents and tools to ensure that there is no residue inside. At the same time, disinfection should be carried out after cleaning to prevent bacterial growth and ensure the hygiene and safety of the production environment.
Equipment inspection
Equipment inspection
Regularly check the operating status of the equipment, including but not limited to key parts such as power supply, control system, transmission components, etc. It is recommended to perform a routine inspection once a week and a comprehensive maintenance once a month. During the inspection, the equipment operating data, such as temperature, pressure, speed, etc., should be recorded so that abnormalities can be discovered in time and adjusted or repaired. Ensure that the equipment is always in the best operating state, ensure smooth production, and avoid production interruptions or product quality problems caused by equipment failure.
In addition, it is recommended to establish an equipment maintenance file to record in detail: time, content, problems found and treatment measures of each cleaning and inspection, so as to track the equipment status and maintenance history, and provide a reference for future maintenance work.
In addition, it is recommended to establish an equipment maintenance file to record in detail: time, content, problems found and treatment measures of each cleaning and inspection, so as to track the equipment status and maintenance history, and provide a reference for future maintenance work.
How To Order Hollow Fiber Membrane Spinning Machine?
If you want to buy hollow fiber membrane spinning machine, please fill out below form or send email to info@hollowfiberspinning.com